中空玻璃生产线安装操作要注意什么?

时间:2025-08-17 来源:/ 发布人:昌盛机械

  机身调平。调整机器底座上调平螺栓高度,使传送辊、支撑尼龙轮支撑面等高,斜架上的背靠轮共面,各段相对平行,然后锁紧螺母。

  Flatten the body. Adjust the height of the leveling bolt on the machine base to ensure that the conveyor roller and the supporting nylon wheel support surface are of equal height. The backrest wheel on the inclined frame should be coplanar, and each section should be relatively parallel. Then tighten the nut.

  机身调平。调整机器底座上调平螺栓高度,使传送辊、支撑尼龙轮支撑面等高,斜架上的背靠轮共面,各段相对平行,然后锁紧螺母。

  Flatten the body. Adjust the height of the leveling bolt on the machine base to ensure that the conveyor roller and the supporting nylon wheel support surface are of equal height. The backrest wheel on the inclined frame should be coplanar, and each section should be relatively parallel. Then tighten the nut.

  将各段间需联接的部位联接紧固,联接好由入料段到清洗干燥段的传动链条。正确摆放风机及水箱,并按水路、风路系统图接好风管、水管。

  Tighten the parts that need to be connected between each section, and connect the transmission chain from the feeding section to the cleaning and drying section. Correctly place the fan and water tank, and connect the air ducts and water pipes according to the water and air system diagram.

  全面检查机器所有紧固件连接处是否因运输震动而松动,并逐件紧固(特别是各接线端子连接处是否松动)。

  Conduct a comprehensive inspection of all fastener connections on the machine to ensure they are not loose due to transportation vibrations, and tighten them one by one (especially at each terminal connection for looseness).

  接地线用截面积不小于4平方毫米的软铜心黄绿绝缘线,接地电阻不大于4 欧姆。

  The grounding wire shall be a soft copper core yellow green insulated wire with a cross-sectional area of not less than 4 square millimeters, and the grounding resistance shall not exceed 4 ohms.

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  接通气源,检查管路是否通畅,有无破损。气源压力要求0.6~0.8mpa。

  Connect the gas source, check if the pipeline is unobstructed and if there is any damage. The gas source pressure requirement is 0.6-0.8mpa.

  接通电源,试验各电机的旋转方向是否正确,各段传动链轮是否灵活、平稳。

  Connect the power supply and test whether the rotation direction of each motor is correct, and whether the transmission chain wheels of each section are flexible and stable.

  整机清洁,整理工作区间。

  Clean the entire machine and organize the work area.

  立达中空玻璃生产线使用说明

  Instructions for using Lida insulated glass production line

  准备工作

  Preparation work

  水箱注满水,水质是否干净。

  Is the water tank filled with clean water.

  开启总电源,打开“电源开关”(钥匙开关)。

  Turn on the main power and turn on the "power switch" (key switch).

  打开气路,将压力控制在0.6-0.8mpa。

  Open the air circuit and control the pressure at 0.6-0.8 MPa.

  立达中空玻璃生产线操作步骤:

  Operation steps of Lida insulated glass production line:

  各线调试好后,即可全线试车

  After each line is debugged, the entire line can be tested for operation

  按下“启动”按钮,并将风机开关、水泵开关、毛刷开关、检查灯开关选择为“开”的位置。

  Press the 'Start' button and select the fan switch, water pump switch, brush switch, and inspection light switch to the 'On' position.

  将一定尺寸规格、已磨边的玻璃放到入料段传送辊上(先后放2片),自动送入清洗段。

  Place glass with a certain size specification and polished edges onto the feeding section conveyor roller (2 pieces in sequence), and automatically send it to the cleaning section.

  清洗段内的两组毛刷和两组组喷水管将玻璃上的污垢冲刷干净,洗净的玻璃经刮水板后送入干燥段。玻璃在干燥段内被一对风刀内排出的强劲气流吹干,吹干后的玻璃送入检查段。

  Two sets of brushes and two sets of spray pipes in the cleaning section clean the dirt on the glass, and the cleaned glass is sent to the drying section after being scraped by a water scraper. The glass is dried by a strong airflow discharged from a pair of air knives in the drying section, and the dried glass is sent to the inspection section.

  当第一片玻璃的终端离开检查段前端光电开关后加速运行,第一片玻璃经过等待段进入合片段,合片段内光电开关检测到玻璃前端时,玻璃减速运行,减速的同时玻璃定位、铝框定位启动,然后将打好胶的铝框定位安放。铝框装配后,踏脚踏开关,铝框定位复位。

  When the terminal of the first piece of glass leaves the photoelectric switch at the front end of the inspection section and accelerates, the first piece of glass enters the closing section after passing through the waiting section. When the photoelectric switch in the closing section detects the front end of the glass, the glass slows down, and at the same time, the glass positioning and aluminum frame positioning are activated. Then, the glued aluminum frame is positioned and placed. After assembling the aluminum frame, press the foot switch to reset the positioning of the aluminum frame.

  当第二片玻璃的终端离开检查段前端光电开关后加速运行,玻璃的前端运行至检查段末端光电开关时减速然后停止;将第二片玻璃人工移到合片段,与第一片玻璃合片。

  When the terminal of the second glass leaves the photoelectric switch at the front end of the inspection section and accelerates, the front end of the glass slows down and then stops when it reaches the photoelectric switch at the end of the inspection section; Manually move the second piece of glass to the merging section and merge it with the first piece of glass.

  再踏脚踏开关,玻璃定位复位、传送启动,合好片的玻璃自动进入辊压段,经辊压,玻璃达到预定厚度尺寸。

  Stepping on the foot switch again, the glass positioning is reset and the transmission is started. The closed glass automatically enters the rolling section, and after rolling, the glass reaches the predetermined thickness size.

  若有紧急情况时,按操作面板上的急停按钮,则整机断开电源,排除故障后,再重新启动;

  If there is an emergency situation, press the emergency stop button on the operation panel to disconnect the power supply of the whole machine. After troubleshooting, restart it;

  若整个过程运行正常、定位准确,无异常现象和声音,即可投入正常运行。

  If the entire process runs normally, the positioning is accurate, and there are no abnormal phenomena or sounds, it can be put into normal operation.

  停车:每班工作结束,按“停止”按钮,然后将控制面板上各开关旋钮均选择“关”的位置,再关总电源。

  Parking: After each shift is over, press the "stop" button, then select the "off" position for all switch knobs on the control panel, and then turn off the main power.

  立达中空玻璃生产线注意事项

  Precautions for Lida Hollow Glass Production Line

  玻璃在清洗前必须经过磨边,否则会对部分构件造成损伤。

  Glass must be polished before cleaning, otherwise it may cause damage to some components.

  水箱内的水量充足。

  The water level in the tank is sufficient.

  调节变频调速器,根据实际清洗干燥情况调定清洗机传送速度。

  Adjust the frequency converter and set the conveying speed of the cleaning machine according to the actual cleaning and drying conditions.

  清洗玻璃厚度为3~12mm,经干燥后玻璃后边缘有微量水珠。

  The thickness of the cleaned glass is 3-12mm, and after drying, there are trace water droplets on the edge of the glass.

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